FTTH Cable Production Line – Advanced Production System
Have you realized that up-to-date fiber optic cable systems function at rates of up to 190 m/min? Such remarkable performance is made possible by innovative production methods engineered for high-speed production.
Such setups are developed to handle various cabling forms, such as connection cables and tight buffered cables. Their compact design, often under twenty-six meters, suits them well for contemporary plants.
Integration with smart factory systems guarantees smooth operations. By means of MES/ERP connectivity, these fiber ribbone line production lines provide unparalleled exactness and performance. This renders them the leading option for companies aiming to stay ahead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Efficient manufacturing setups are crucial for addressing the increasing requirement for dependable links. Such mechanisms are engineered to produce top-grade glass-fiber cables that drive current communication infrastructures. With advanced technology, they guarantee precision and rapidity in all phases of the manufacturing process.
Understanding the FTTH Manufacturing Line
An FTTH production line is an integrated system for manufacturing FTTH drop cables. They include bare fibers strengthened by metal or fiber-reinforced polymer, merging with shielding casings. The result is a robust and effective system for rapid broadband links.
The system is compatible with various materials, such as PVC, LSZH, and PE polymers. This flexibility ensures it satisfies assorted sector requirements. Furthermore, the quad-head fiber payout mechanism provides accurate strain regulation, keeping precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its accuracy and performance. Consider these highlights:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are revolutionizing the way fiber wires are made. Our advanced equipment integrates accuracy, productivity, and innovative solutions to produce top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
Central to our setup is a customized 50mm extruder built to ensure meticulous dispersion of materials. This ensures consistent quality across every fiber cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system keeps precision within ±1°C. This precision fosters peak functionality while curtailing excess, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Mechanized Collection and Reel-Receiving Setup
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced Fiber coloring machine handling mechanisms provide added strength and stability, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Upside |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Energy-efficient operations |
| 9m Cable Accumulator | Seamless operation |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Integration | Real-time production tracking |
Applications of FTTH Cable Production Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. Such flexibility permits meeting particular demands while maintaining superior output.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems brings significant advantages to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per SZ stranding line cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Aspect | Value Proposition |
|---|---|
| High-Speed Production | Increased operational efficiency |
| Low Energy Requirement | Reduced operational expenses |
| ≤0.02dB/km Loss | Superior performance |
| Ergonomic Design Height | User-friendly setup |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Experience the future of fiber optic technology with our industry-leading systems.